Coating Line Structure & ParametersCatalog structure and printed size table
This page presents the published structure of Xinghua Machinery coating lines and the printed size table from the company catalog. Component names, mode lists and figures follow the catalog. The size table is reproduced as printed.
On This Page
- The published coating-line structure from the Xinghua catalog
- The printed size table for 4-chamber and 5-chamber lines
- Throughput frame, applicator, feeding head and drying chamber
- Servo rail width control, exit frame, application examples and spare parts
13Coating Machine Size & Parameters
The catalog prints a size table for four-chamber and five-chamber lines, together with a nominal width list. The figures below are reproduced as printed.
| CHAMBER烘箱室数 | MAIN DRIVE主机功率 | HEATER热交换器 | CIRCULATION MOTOR热风循环马达 | CHAMBER LENGTH烘箱长度 | TOTAL LENGTH机筒总长 |
|---|---|---|---|---|---|
| 4 | 18.5 | 8 SETS | 3.0-7.5KW×8 SETS | 18015 | 31500 |
| 5 | 18.5 | 10 SETS | 3.0-7.5KW×10 SETS | 22015 | 35500 |
Units are as printed in the catalog: only the circulation motor column is labelled in kW. Main drive, chamber length and total length are unlabelled on that table and are shown here without added units.
Notes, as printed:
1. Width (180cm, 200cm, 220cm, 240cm, 260cm, 280cm, 300cm, 320cm, 340cm, 360cm, 380cm, 400cm, 420~520cm). These width figures are taken from the catalog. Other Xinghua product pages may list a different published width band.
2. The above parameters are depending on customers' situations. This company reserves the right to modify.
09Throughput Frame
The catalog shows the throughput frame (进布机架) in three modes. The photograph and diagrams below are taken from that plate.
Mode 1 / 形式一
| No. | Component |
|---|---|
| A-1 | Frame机架 |
| A-2 | Throughput feeding and stretching进布、紧布 |
| A-3 | Photoelectric centering unit光电对中装置 |
| A-4 | Fluff scrubbing unit清毛装置 |
| A-5 | Nose box control cabinet机头操作柜 |
Mode 2 / 形式二
| No. | Component |
|---|---|
| A-1 | Frame机架 |
| A-2 | Throughput feeding and stretching进布、紧布 |
| A-3 | Photoelectric centering unit光电对中装置 |
| A-4 | Real-time monitoring control同步跟踪调节 |
| A-5 | MH563 3-high rolling millMH563三辊轧车 |
| A-6 | Nose box control cabinet机头操作柜 |
Mode 3 / 形式三
| No. | Component |
|---|---|
| A-1 | Frame机架 |
| A-2 | Throughput feeding and stretching进布、紧布 |
| A-3 | Photoelectric centering unit光电对中装置 |
| A-4 | Secondary heating and cooling二热二冷 |
| A-5 | Real-time monitoring control同步跟踪调节 |
| A-6 | Nose box control cabinet机头操作柜 |
10Applicator (coating platform)
The catalog lists five applicator (涂层头 / 涂台) modes. English names below follow the printed catalog; Chinese names are the authority for the parts.
Mode 1 / 形式一
| No. | Component |
|---|---|
| B-1 | Pneumatic variable lifting scraper气动可调节抬刀装置 |
| B-2 | Lifting board台板 |
| B-3 | Throughput guide roller导布辊 |
| B-4 | Width-stretching aluminum roller铝开幅辊 |
| B-5 | Throughput guide roller导布辊 |
| B-6 | Throughput guide roller导布辊 |
Mode 2 / 形式二
| No. | Component |
|---|---|
| B-1 | Pneumatic lifting scraper with trimming control气动可调节抬刀装置 |
| B-2 | Scraper lifting limit抬刀限位 |
| B-3 | Automated starch blocking unit自动挡浆装置 |
| B-4 | Lifting board (variable height control)台板（带高度调节） |
| B-5 | Throughput guide roller导布辊 |
| B-6 | Width-stretching aluminum roller铝开幅辊 |
| B-7 | Throughput guide roller导布辊 |
| B-8 | Constant stretch testing unit恒张力检测装置 |
| B-9 | Throughput guide roller导布辊 |
| B-10 | Throughput guide roller导布辊 |
| B-11 | Constant-stretch throughput feeding unit恒张力送布装置 |
Mode 3 / 形式三
| No. | Component |
|---|---|
| B-1 | Pneumatic lifting scraper气动抬刀 |
| B-2 | Quick jump limit scraper device快速跳刀限位装置 |
| B-3 | Automated starch blocking unit自动挡浆装置 |
| B-4 | Starch blocking unit扫浆装置 |
| B-5 | Active roller主动辊涂 |
| B-6 | Width-stretching aluminum roller开幅辊 |
| B-7 | Weighing cell称重传感装置 |
| B-8 | Two-roller traction双辊叠引 |
| B-9 | Back-knife device背刀装置 |
| B-10 | Starching platform刮浆平台 |
| B-11 | Starching knife刮浆刀 |
Mode 4 / 形式四
| No. | Component |
|---|---|
| B-1 | Throughput guide roller导布辊 |
| B-2 | Wallboard墙板 |
| B-3 | Lifter升降机 |
| B-4 | Turning roller转向辊 |
| B-5 | Basecoating软托涂 |
| B-6 | Moving screw移动丝杆 |
| B-7 | Knife尖刀 |
| B-8 | Starching trimmer lifter刮刀微调升降机 |
| B-9 | Cylinder气缸 |
| B-10 | Trimmer motor微调电机 |
| B-11 | J-knifeJ型刀 |
| B-12 | Passive roller coating被动刀辊涂 |
| B-13 | Reducer移动减速机 |
| B-14 | Passive roller被动辊筒 |
Mode 5 / 形式五
| No. | Component |
|---|---|
| B-1 | V tol control cylinder升降调节气缸 |
| B-2 | Rubber pressing roller橡胶压辊 |
| B-3 | Glued pattern roller涂胶印花辊 |
| B-4 | Throughput guide roller导布辊 |
| B-5 | Width-stretching aluminum alloy roller铝合金开幅辊 |
In Mode 5, the catalog English for B-1 (升降调节气缸) is printed “V tol control cylinder” and is kept as printed.
11Throughput Feeding Head
| No. | Component |
|---|---|
| C-1 | Feeding head机头箱 |
| C-2 | Throughput guide roller导布辊 |
| C-3 | Throughput edge tracking controller布边追踪控制器 |
| C-4 | Pressing needle (pneumatic)压针（气压） |
| C-5 | Throughput edge tracking unit布边追踪装置 |
11Heated Air Circulation Drying Chamber
| No. | Component |
|---|---|
| D-1 | Heated air circulation system热风循环系统 |
| D-2 | Temperature holding board保温板 |
| D-3 | Frame机架 |
| D-4 | Cable trough走线槽 |
| D-5 | Circulated air flow control循环风量调节 |
| D-6 | Exhaust flow control排气风量调节 |
| D-7 | Exhaust manifold排气风管 |
| D-8 | Draft jet pipe喷风管 |
| D-9 | Rail导轨 |
| D-10 | Heat exchanger换热器 |
12Servo Rail Width Control
Technical Performance, as printed in the catalog:
Different sections of rail are articulated in such a way as to allow shaft transmission under matched adjustment of nuts controlled by a width-modulating decelerator. This arrangement will make sure that every section of rail has the same width desired as the throughput. Different sections allow either synchronized or separate control. The values of width will be shown on the screen in the nose box control cabinet.
Every level of width is of foolproof design to avoid all the risks of being out of range.
12Exit Frame
The catalog shows the exit frame (出布机架) in two modes. Mode 2 uses the same G-1 through G-7 parts as Mode 1, and adds G-8 and G-9.
Mode 1 / 形式一
| No. | Component |
|---|---|
| G-1 | Throughput discharging box出布机箱 |
| G-2 | Gear box齿轮箱 |
| G-3 | Throughput discharging/guiding roller出布导布辊 |
| G-4 | Synchronized control同步控制装置 |
| G-5 | Cooling roller (2-or 3-roll)冷却辊（三辊或两辊） |
| G-6 | Heavy coil charging大卷装 |
| G-7 | A-shaped coiler frame收卷A字架 |
Mode 2 / 形式二
| No. | Component |
|---|---|
| G-1 | Throughput discharging box出布机箱 |
| G-2 | Gear box齿轮箱 |
| G-3 | Throughput discharging/guiding roller出布导布辊 |
| G-4 | Synchronized control同步控制装置 |
| G-5 | Cooling roller (2-or 3-roll)冷却辊（三辊或两辊） |
| G-6 | Heavy coil charging大卷装 |
| G-7 | A-shaped coiler frame收卷A字架 |
| G-8 | Throughput discharging roller出布辊 |
| G-9 | Throughput swinging摆布 |
13Application Examples of Coating Machine
The catalog prints two line drawings as application examples. No extra dimensions have been added beyond figures that are clearly printed on the drawings.
14Spare Parts
The catalog lists the following spare parts. English wording is kept as printed except where noted for the temperature-control valve.
1. Throughput edge tracking unit
It features A/C rake drive, infrared and frequency-inverting control, allowing realtime edge monitoring operation even at a high throughput rate.
Catalog Chinese: 布边跟踪装置。采用交流电机及齿条传动结构，红外线及变频控制，在高速下也能准确跟踪布边。
2. Temperature control valve
Each oven zone is fitted with a set of thermal oil (heat-transfer oil; catalog Chinese: 热煤油) proportional temperature control valves. Working temperature can be set as required, with high control accuracy. This is the catalog description of the valve, not a claim about fuel mix.
Catalog Chinese: 温度控制调节阀。每区烘箱都有一组热煤油比例式温度控制调节阀，可以随时设定适当的工作温度，控制精度高。
3. Automated time rail oil filler
Catalog Chinese: 导轨自动定时加油装置.
4. Simple oiling unit
Catalog Chinese: 简易加油装置.
5. Easy-to-damage components
Needle mount, Chain, Needle. Catalog Chinese: 易损零件：针板座、链条、针板.
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